The SIEMENS Safety | S7F-FH System | Safety Matrix course begins by exploring the history of SIMATIC’s innovation in fail-safe solutions, emphasizing its critical role in industrial safety. We look at how the Seveso and Bhopal disasters reshaped the industry’s approach to safety, spurring major investments in the design and manufacturing of more reliable safety systems. These tragedies highlighted the need for advanced fail-safe solutions to prevent future disasters, making it clear why comprehensive safety systems are indispensable in high-risk industries today.
The course then focuses on selecting the appropriate Safety Integrity Level (SIL) based on detailed safety and process studies. Participants will learn how to assess risks, determine the correct SIL level for their processes, and verify SIL achievement through structured testing and validation. We also cover the various versions of the S7-F/FH systems, guiding you through migration strategies to ensure your safety systems remain up-to-date and fully operational during transitions. A dedicated section on hardware design for the S7-400F/FH system provides practical guidance on hardware selection, minimum requirements, and all necessary accessories for implementing a fail-safe solution.
In the next phase, you will learn how to program the S7-F/FH CPUs and seamlessly integrate them into the PCS7 system. We’ll explore fail-safe communication options, ensuring that your systems remain reliable and secure. Additionally, we’ll dive into advanced topics like Maintenance Inhibition and Safety Value Manipulation, both crucial for managing safety systems during maintenance and dynamic operational changes. The course concludes with a detailed look at the Safety Matrix, offering flexible tools that enhance your ability to manage safety solutions more efficiently and effectively in complex industrial settings.
Curriculum
- 15 Sections
- 117 Lessons
- 60 Weeks
- Part1 : S7-F_FH System | Basics13
- 1.1MA0: History of Fail Safe and Fault-Tolerant Controllers in SIMATIC Family
- 1.2MA1: History | The Seveso disaster | A turning point in the development of safety systems in Europe
- 1.3MA2: History | The Bhopal Disaster: A Catalyst for Global Safety System Reform and Environmental Awareness
- 1.4MA3: SIS (Safety instrumented system) and their applications
- 1.5MA4: Fail Safety Concept and Terminology
- 1.6MA5: SIL Calculation | Monitoring inert seal gas flow in a hydrogen compressor
- 1.7MA6: SIL Calculation | Level measurement in cooling water tank
- 1.8MA9: What you may need for migration tests
- 1.9MA10: Installation of S7-F_FH System legacy Version 5.1
- 1.10MA11: Quick Start project and simulation V5.1
- 1.11MA12: Migration S7-F_FH System from V5.1 to V6.0 SP1 | Senario1
- 1.12MA14: Migration S7-F_FH System from LIB V1.1 to V1.3 | Senario2
- 1.13MA15: Migration S7-F_FH System from V5.2 to V6.0 SP1
- Part2 : S7-F_FH System | Hardware12
- 2.1MB10: Fault Tolerant CPUs | Basics Architecture | S7-400H setup options
- 2.2MB11: Rules for the assembly of fault-tolerant stations
- 2.3MB12: Fault Tolerant CPUs | S7-400H Minimum System Requirement | Display elements of the H CPUs
- 2.4MB14: Accessories needed to install Fail Safe Signal Modules on an External Rack |Active Bus Modules
- 2.5MB15: Assigning the PROFIsafe address
- 2.6MB20: Fail Safe Digital Input | Types of sensors
- 2.7MB21: Safety Digital Input | SIL 2 Redundant configuration
- 2.8MB22: Safety Digital Input | SIL 3 Non-Redundant/Redundant configurations
- 2.9MB30: Fail Safe Digital Output | Different Types of Wiring| SIL3 configuration
- 2.10MB31: Parallel Connection of Two Outputs for Dark Period Suppression
- 2.11MB40: Fail Safe Analog Input | Fail Safe Analog Input SIL2
- 2.12MB41: Fail Safe Analog Input | Fail Safe Analog Input SIL3
- Part3 : S7-F_FH System Programming Tips , Fail Safe Library Elements (P1)16
- 3.1MC0 | How to handle projects accompanying tutorials
- 3.2MC1 | Basics of S7-F_FH Programming Overview (P1)
- 3.3MC2 | Basics of S7-F_FH Programming Overview (P2)
- 3.4MC3 | Basics of S7-F_FH Programming | F Shutdown Groups | F Runtime Groups
- 3.5MC4 | Basics of S7-F_FH Programming | Data Exchange Between F Shutdown Groups
- 3.6MC5 | Basics of S7-F_FH Programming | Fail Safe Standard Data Conversion
- 3.7MC6 | Basics of S7-F_FH Programming | F Start-up and Restart Protection
- 3.8MC7 | Basics of S7-F_FH Programming | FSTOP
- 3.9MC8 | Basics of S7-F_FH Programming | Partial Shut Down Groups
- 3.10MC9 | S7-F_FH Binary Logic Elements (P1)
- 3.11MC10 | S7-F_FH Binary Logic Elements (P2)
- 3.12MC11 | S7-F_FH Latch Elements
- 3.13MC12 | S7-F_FH Edge Elements
- 3.14MC14 | S7-F_FH Safety Timers (P1)
- 3.15MC15 | S7-F_FH Safety Timers (P2)
- 3.16MC16 | Spare
- Part4 : S7-F_FH System Programming Tips , Fail Safe Library Elements (P2)13
- 4.0MC17 | S7-F_FH Safety Counter
- 4.1MC18 | S7-F_FH floating point Operations (P1)
- 4.2MC19 | S7-F_FH floating point Operations(P2)_F PLOYG
- 4.3MC20 | S7-F_FH floating point Operations (P3)
- 4.4MC21 | S7-F_FH Integer Operations
- 4.5MC22 | S7-F_FH Compare and limiters
- 4.6MC23 | S7-F_FH Selector and Multiplex
- 4.7MC24 | S7-F_FH Voters (P1)
- 4.8MC25 | S7-F_FH Voters (P2)
- 4.9MC26 | SPARE -BLANKS
- 4.10MC27 | S7-F_FH Reusable Safety Chart Block Types (P1)
- 4.11MC28 S7-F_FH Reusable Safety Chart Block Types (P2)
- 4.12MC29 S7-F_FH Reusable Safety Charts Templates versus block types
- Part5 : S7-F_FH System | Sample Safety Logic Development7
- 5.0MD1 | S7-F_FH Block Types for ArcTan | Reusable Block Type
- 5.1MD2 | S7-F_FH for Condensed liquid level Protection in a compressor
- 5.2MD3 | S7-F_FH for Compressor Pressure Safety limit
- 5.3MD4 | S7-F_FH First Trip Out for Burner Management System
- 5.4MD5 | S7-F_FH for Valve Discrepancy | one command 2 feedbacks
- 5.5MD6 | S7-FH Fail safe Nonlinear Function | Write you own function
- 5.6MD7 | S7-FH Fail safe | 1oo2 Analog Voter Block ProSafe RS Style
- Part6 : S7-F_FH System | Communication | Integration to PCS 75
- 6.1ME1 | Communication Options in F_FH SYSTEMS
- 6.2ME2 | Communication for Fail Safe Boolean between S7-400FH CPUs
- 6.3ME3 | Communication for Fail Safe Floating Point between S7-400FH CPUs
- 6.4ME4 | S7-F_FH integration in PCS 7 | Analog process and Monitor
- 6.5ME5 | S7-F_FH integration in PCS 7 | Interlock and Motor Control
- Part7 : S7-F_FH System | Maintenance Inhibition and Safety Value Manipulation8
- 7.0MF1: S7-F_FH and OS Maintenance Inhibition strategies (P1)
- 7.1MF2: S7-F_FH and OS Maintenance Inhibition strategies (P2)
- 7.2MF3: S7-F_FH and OS Maintenance Inhibition strategies Time LIMIT (P3)
- 7.3MF4: S7-F_FH and logic intervention from OS
- 7.4MF5: S7-F_FH and OS MIH User Authorization
- 7.5MF6: S7-F_FH and OS MIH Safety Write Down Functions (P1)
- 7.6MF7: S7-F_FH and OS MIH Safety Write Down Functions (P2)
- 7.7MF8: S7-F_FH Example for Analog Input Simulate and ACK
- Part8 : S7-F_FH System | SIMATIC Safety Matrix9
- 8.0MG1 Safety Matrix | Binary Inputs and Non-Stored Output | Voting 5ooN
- 8.1MG2 Safety Matrix | Binary Inputs and Latch outputs | Timer Applications
- 8.2MG3 Safety Matrix | Secure Maintenance Changes | Force Safety Signals
- 8.3MG4 Safety Matrix | Resettable and Overridable configuration
- 8.4MG5 Safety Matrix | Bypass and Soft-Bypass
- 8.5MG6 Safety Matrix | Analog Processing
- 8.6MG7 Safety Matrix | 2oo3 Analog Processing | Channel Fault
- 8.7MG8 Safety Matrix | External signal processing | Fail-safe Nested Chart connection
- 8.8MG9 Safety Matrix | First Trip Out
- Part9 : S7-F_FH System | Final Projects6
- 9.0MP1 | S7-F_FH Fail Safe Wet Bulb Calculator
- 9.1MP2 | S7-F_FH Knock out Drum Level Protection
- 9.2MP3 | S7-F_FH Fire and Gas Application | Flame Detection (P1)
- 9.3MP4 | S7-F_FH Fire and Gas Application | Infrared Gas Detection (P2)
- 9.4MP5 | Safety Matrix for Distillation Tower Overpressure Protection
- 9.5MP6 | S7-F_FH for Ratchet Safety and Control System
- Part10 : Final Projects | S7-F_FH version of ProSafe RS analog Voter from Yokogawa | Water Drum Protection6
- 10.1MQ1 | S7-F_FH version of ProSafe RS analog Voter from Yokogawa | Block Description
- 10.2MQ2 | Explain Analog Voter Program type developed in S7-F_FH (P1)
- 10.3MQ3 | Explain Analog Voter Program type developed in S7-F_FH (P2)
- 10.4MQ4 | ProSafe RS Style Function Test and Simulation
- 10.5MQ5 | Hardware Design for Water Drum Protection in S7-F_FH
- 10.6MQ6 | Tips for implementation in PCS 7 Environment and Simulation
- Part11 : Final Projects | Gas Turbine Combustion Monitor | Protection for Turbine Exhaust Temperature4
- 11.0MR1 | Control Philosophy | S7-F_FH Protection for Turbine Exhaust Temperature
- 11.1MR2 | Function test | Average Temperature | Min and Max Deviation
- 11.2MR3 | Function test | Maintenance Inhibition | Report Inhibited Signals
- 11.3MR4 | Program Analysis| S7-F_FH Protection for Turbine Exhaust Temperature
- Part12 : Final Projects | S7-F_FH Fail Safe Leak Test for Burner Management systems5
- 12.0MS1 | S7-F_FH Fail Safe Leak Test for BMS | Purge , Logic and Control Philosophy
- 12.1MS2 | S7-F_FH Fail Safe Leak Test for BMS | Piping Leak Test, Logic and Control Philosophy
- 12.2MS3 | S7-F_FH Fail Safe Leak Test for BMS | Piping Leak Test and Purge Function Test
- 12.3MS4 | S7-F_FH Fail Safe Leak Test for BMS | Program Development
- 12.4MS5 | S7-F_FH Fail Safe Leak Test for BMS | Implement HMI | Graphic interface Design
- Part14 : Exercises for more practice5
- 13.0MT1 | S7-F_FH Systems | Migrate protected Fail Safe Block Type from V1.2 to V1.3 | Cubic Polynomial
- 13.1MT2 | S7-F_FH Systems | Implement a Shut-Down Bar for a Plant | plus Maintenance Inhibition
- 13.2MT3 | S7-F_FH Systems | Safety Logic Analysis | Generator Stator Temperature Monitoring
- 13.3MT4 | S7-F_FH Systems | Safety Logic Analysis | Emergency STOP Logic | Hardware Design
- 13.4MT5 | S7-F_FH Systems | Safety Logic Analysis | Voting and Lube Oil Systems Shutdown
- Part20 : Quiz and Certification1
- Part21 : SPARE7